Multifunctional Equipment
ZL-A59 Triple Filling Machine
The ZL-A59 deposits one, two or three layers of loose or glutinous filling into pastry, with the layer count set on the panel rather than by a second depositor. Variable-frequency feeding holds piece weight across the run. 2.5 kW, 380V or 220V, 880 x 780 x 1780 mm, 260 kg, SUS304.
Product Overview
The ZL-A59 triple filling machine is a multi filling depositor in the ZL-180 Series Machines category, built to deposit single, double or triple layers of loose or glutinous fillings into pastry on a bakery production line. It runs on 2.5 kW at 380V/220V, measures 880*780*1780 mm, weighs 260 kg, and the product-contact parts are SUS304 stainless steel.
For a bakery running layered pastry, the hard part is keeping weight steady when the filling changes from a loose crumb to a glutinous paste. The ZL-A59 uses a variable-frequency feeding structure that reduces breakage of both dough and filling, so piece weight stays table across the run and the surface does not heat up. That keeps the taste and character of the finished product where the recipe put them.
Key Features
- Triple-layer depositing: run single, double or triple fillings from one machine instead of buying a second depositor for each layer.
- Variable-frequency feeding: the feed rate is tuned to the filling, which cuts broken dough and smashed filling on soft products.
- Stable piece weight: the feeding structure holds weight across a long run, so checkweigh rejects and giveaway stay down.
- Loose and glutinous fillings: one head handles crumbly and sticky pastes, which widens the product range you can quote.
- Dough surface protection: the design prevents the dough surface from heating, so baked texture and colour stay as formulated.
- SUS304 contact parts: stainless product path suits daily washdown and food-safety audits.
- Simple structure: few wear parts and open access make maintenance a line-operator task, not a service call.
- Inline with the main food machine: the depositor works together with your existing forming line rather than as a standalone station.
Product Specifications
| Model | ZL-A59 |
|---|---|
| Machine type | triple filling pastry stuffing depositor |
| Filling capability | single, double or triple layer depositing |
| Filling types | loose or glutinous fillings |
| Control | variable-frequency feeding control |
| Power | 2.5 kW |
| Voltage | 380V/220V |
| Dimensions | 880*780*1780 mm |
| Weight | 260 kg |
| Material | SUS304 |
| Installation | works together with the main food machine |
| Depositor unit size | 800*1350*1750 mm (depositor assembly) |
| Depositor unit power | 3.8 kW (depositor assembly) |
| Depositor unit voltage | 220V/380V |
| Depositor unit weight | 650 kg |
| Warranty and lead time | available on request; ask for the current triple filling machine for sale offer when you send your filling recipe. |
Configurations & Options
| Single-layer setup | one filling per piece, for plain pastry where a second layer adds cost without adding value. |
|---|---|
| Double-layer setup | two fillings in one deposit, for products that pair a base paste with a contrasting centre. |
| Triple-layer setup | three fillings in one deposit, for premium lines where the cut face shows all three layers. |
| Loose-filling configuration | feeding tuned for crumbly, low-cohesion fillings that break easily under pressure. |
| Glutinous-filling configuration | feeding tuned for sticky, high-cohesion pastes that need a different flow rate. |
| Voltage option | 380V or 220V supply to match the plant’s existing distribution. |
| Line integration | supplied to run together with the main food machine on the same line. |
Industrial Applications
- Triple filling machine for pastry production: bakeries running layered pastries use it to deposit two or three fillings in one pass, and the variable-frequency feed keeps piece weight stable when the filling recipe changes mid-shift.
- Multi filling depositor for mooncake filling: mooncake plants deposit a paste centre inside a second filling and a dough shell; the loose/glutinous setting lets one machine run both the crumbly and the sticky fillings on the same day.
- Automatic filling machine for bakery lines: line operators place the ZL-A59 inline with the main food forming machine, so filled pieces move from forming to depositing without a manual transfer step.
- Layered snack and filled bun production: manufacturers making filled buns and layered snacks use the triple head to build a visible filling stack, and the dough-surface protection keeps the crust from drying or discolouring before baking.
- Contract bakery and OEM production: plants that change product SKUs weekly use the single, double and triple modes on one machine to cover several customer recipes without a second depositor.
Key Advantages
A variable-frequency feeding structure is the reason piece weight holds. On a loose filling the feed slows before the deposit, and on a glutinous one it speeds up, so the operator sets the rate once per recipe instead of correcting weight every hour.
One machine covering single, double and triple layers changes the capital calculation. A bakery that would otherwise buy two depositors for a two-layer and a three-layer product runs both from the ZL-A59, and changeover is a setting rather than a machine swap.
The dough-surface protection matters on sweet pastry, where a heated surface dries and cracks during proofing. Keeping the surface cool preserves the taste and character the recipe was built around. That is what the customer tastes after baking.
SUS304 on the product path and a simple structure mean washdown and maintenance are routine tasks. At 260 kg and 880*780*1780 mm the unit fits a normal bakery floor and can be repositioned with a pallet truck.
How to Choose the Right Configuration
| Single-layer ZL-A59 | for bakeries making plain or one-filling pastry, where a second layer adds cost without a visible benefit. |
|---|---|
| Double-layer ZL-A59 | for products that pair a base paste with a contrasting centre, such as filled buns and two-filling pastries. |
| Triple-layer ZL-A59 | for premium lines where the cut face must show three distinct fillings, and the recipe justifies the extra filling cost. |
| Loose-filling setup | choose when the filling is crumbly and breaks under pressure; the feed is tuned to a gentler deposit. |
| Glutinous-filling setup | choose when the filling is sticky and high-cohesion; the feed is tuned to a faster, cleaner release. |
| 220V or 380V build | match the plant’s existing supply so the machine connects without a transformer. |
Why Choose Us
We quote the ZL-A59 triple filling machine against your filling recipe and line layout, not against a catalogue page. Send the filling type, layer count and line speed, and the quotation states the configuration that fits.
The depositor and the feeding structure are built in-house, so a change to the feed profile is a factory adjustment, not a third-party request. Spare parts for the feeding structure and the depositing head are held for machines already in the field.
For export orders the machine is tested with your filling sample before packing where a sample can be shipped, and the test result goes with the documents. Buyers can audit the build before shipment.
OEM and ODM requests are handled at the drawing stage. Voltage, contact-material grade and line-integration details are confirmed before production starts, so the unit arrives ready to connect.
Factory Strength
The ZL-A59 is assembled and tested in our own plant, with the feeding structure, depositing head, electrical panel and stainless frame built in-house rather than bought in as a finished unit. Each machine is run with filling samples before packing, and the feed rate, deposit weight and layer sequence are checked against the order specification. Units are exported to bakery and food-machine buyers in overseas markets, and the same assembly team handles both standard ZL-180 Series Machines and configured orders.
Quality Control
Incoming stainless sheet and purchased components are checked against the drawing before they reach assembly. In-process checks follow the build: frame weld and square, feeding-structure fit, depositing-head alignment, then the electrical panel. Every unit gets a run test with filling before packing, and the test record is kept against the machine serial number.
- Incoming material check on SUS304 sheet and bought-in components
- In-process inspection at frame, feeding structure and depositing head
- Run test with filling sample before packing
- Test record filed against the machine serial number
Packaging & Delivery
The ZL-A59 is packed for export in a wooden case sized to the 880*780*1780 mm unit, with the depositing head and feeding structure braced inside the frame. Container loading depends on the order quantity and is confirmed at quotation. Port and trade terms are agreed per order, and the buyer supplies the delivery address, consignee details and any marking requirements before shipment.
- Export wooden case with internal bracing
- Container loading confirmed per order quantity
- Port and trade terms agreed at quotation
- Buyer supplies consignee details and shipping marks
FAQ
How does the ZL-A59 deposit three fillings in one piece?
The depositing head releases the fillings in sequence into the same cavity, so the layers stack in the order you set. The variable-frequency feeding structure controls the rate for each filling. That is what keeps the layer boundaries clean.
What do the triple filling machine specifications mean for my line?
The 2.5 kW drive and 380V/220V supply tell you the electrical connection; the 880*780*1780 mm footprint and 260 kg weight tell you the floor space and handling. The full triple filling machine datasheet is issued with the quotation so your engineering team can check the layout.
Can the ZL-A59 run loose and glutinous fillings on the same shift?
Yes. The feeding structure is variable-frequency controlled, so the rate is set per filling. Change the setting when you change the recipe, and the deposit adapts to a crumbly or a sticky filling.
Can this machine be used for mooncake filling with a paste centre?
It is built for layered pastry filling, including a paste centre inside a second filling. Send the filling specification and layer order, and we confirm the head and feed setting for your recipe.
What is the triple filling machine price for a single unit?
Price depends on the layer configuration, voltage and whether the unit is supplied standalone or integrated with your main food machine. Send the filling type and line speed and we issue a quotation against that specification.
What is your MOQ for a trial order?
A single unit is accepted for a trial order. The trial unit is built to the same specification as a production order, so the test result carries over.
What is the lead time and what payment terms do you accept?
Lead time is confirmed at order, based on the configuration and the current build schedule. Payment terms are agreed in the quotation; both are stated in writing before production starts.
Do you offer OEM builds and spare parts after delivery?
OEM and ODM requests are handled at the drawing stage, including voltage and line-integration changes. Spare parts for the feeding structure and depositing head are held for machines in the field.
How is the machine packed and shipped?
It ships in an export wooden case with the depositing head and feeding structure braced inside the frame. Container loading, port and trade terms are confirmed at quotation once the order quantity is known.
